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Blackwater Gold Project / Sedgman Artemis Gold Inc. in Blackwater, British Columbia, Canada.

Perform structural design and belt conveyor mechanical design for 8 belt conveyors.

 

We had extensive expertise and experience in the design of conveyors for diverse systems, with a particular focus on conveyor systems tailored for bulk materials handling in mining and port facilities. Our capabilities span the design and engineering of a wide range of structural and mechanical components, showcasing our proficiency in delivering customized solutions for efficient and reliable material transportation. This expertise encompasses high-capacity conveyors, overland conveyors, and elevated conveyors to meet various material handling needs. A conveyor system comprises several key components, each playing a vital role in its operation. Here are the main components:

1. Belt

  • Material: The surface on which materials are transported, made from various materials like rubber, fabric, or metal.

  • Type: Can be flat, modular, or troughed, depending on the application.

2. Drive Unit

  • Motor: Provides power to the system, typically electric, that drives the belt.

  • Gearbox: Reduces the motor speed to an appropriate level for the conveyor.

3. Idlers/rollers

  • Support: These are the rollers or supports that hold up the belt and keep it aligned.

  • Types: Can include return idlers, carrying idlers, and guide rollers.

4. Frame

  • Structure: The framework that supports the conveyor system, usually made from metal or heavy-duty plastic.

  • Design: Needs to be sturdy and stable to handle the loads and operational stresses.

5. Controls

  • Control System: Includes switches, sensors, and control panels to operate the conveyor.

  • Automation: May involve programmable logic controllers (PLCs) for automated processes.

6. Pulley

  • Drive Pulley: Connects to the drive unit and moves the belt.

  • Return Pulley: At the end of the conveyor, guiding the belt back to the drive pulley.

7. Safety Features

  • Guards: Protect moving parts to prevent accidents.

  • Emergency Stops: Easily accessible buttons to halt the conveyor in case of an emergency.

8. Sensors

  • Load Sensors: Detect the weight and presence of materials on the conveyor.

  • Proximity Sensors: Ensure the system operates smoothly by monitoring positions of objects.

9. Chutes and Guides

  • Chutes: Direct the flow of materials onto or off the conveyor.

  • Guides: Help keep materials aligned on the belt.

Each component of a conveyor system is integral to its overall functionality, ensuring efficient and safe transportation of materials in various industrial applications. Proper selection and maintenance of these components are essential for optimal performance

 

The design of a conveyor belt system is a balance of functionality, safety, and efficiency. Consider consulting with manufacturers for specific applications and more detailed designs. Designing a conveyor belt system involves several key considerations to ensure efficiency and safety. Here’s a basic outline of the steps and components involved:

 

1. Define Requirements

  • Load Type: What materials will be transported? (e.g., boxes, bulk materials, fragile items)

  • Weight Capacity: Determine the maximum load the belt needs to carry.

  • Length and Width: Decide on the dimensions based on the layout and the items being transported.

  • Speed: Define the desired speed for transporting materials.

2. Select Components

  • Belt Material: Choose materials suitable for the application (e.g., rubber, plastic, metal).

  • Belt Type: Decide between modular, flat, or trough belts based on the load and environment.

  • Drive System: Choose between electric motors, rollers, or manual systems for movement.

  • Support Structure: Design the frame and supports, ensuring stability and strength.

3. Layout Design

  • Pathway: Determine the path of the conveyor (straight, curved, inclines/declines).

  • Integration: Plan how the conveyor will connect with other equipment (e.g., hoppers, packing machines).

  • Safety Features: Incorporate guards, emergency stops, and sensors as needed.

4. Control System

  • Automation: Decide if the system will be manually controlled or automated.

  • Sensors and Feedback: Implement sensors for load detection and speed monitoring.

5. Testing and Optimization

  • Prototype Testing: Run trials to test load capacity, speed, and overall function.

  • Adjustments: Make any necessary adjustments based on testing results.

6. Maintenance Plan

  • Routine Checks: Schedule regular maintenance for components like motors and belts.

  • Training: Train staff on operation and safety procedures.

Instrumentation plays a critical role in various industries, including manufacturing, healthcare, and environmental monitoring. Here are some key reasons why instrumentation is important:

1. Precision and Accuracy

  • Measurement: Instruments provide precise measurements of variables like temperature, pressure, flow, and level, which are essential for quality control.

  • Consistency: Accurate data helps ensure consistent product quality and performance.

2. Automation and Control

  • Process Control: Instrumentation enables automated control of processes, improving efficiency and reducing human error.

  • Feedback Systems: Real-time data from instruments allows for immediate adjustments to maintain optimal operating conditions.

3. Safety

  • Monitoring: Instruments can detect hazardous conditions (e.g., gas leaks, pressure surges), helping to prevent accidents and ensure worker safety.

  • Alarms and Alerts: Automated alert systems notify operators of critical issues, allowing for quick response.

4. Data Collection and Analysis

  • Performance Monitoring: Continuous data collection helps in analyzing process performance and identifying areas for improvement.

  • Regulatory Compliance: Accurate instrumentation is often required for compliance with industry regulations and standards.

5. Research and Development

  • Experimental Data: Instruments are essential for gathering data in R&D, enabling innovation and development of new products and processes.

  • Testing: They provide vital information for testing hypotheses and validating results in scientific research.

6. Environmental Protection

  • Monitoring: Instruments are used to monitor environmental conditions, helping to detect pollution and manage resources.

  • Compliance: They ensure adherence to environmental regulations, promoting sustainable practices.

7. Cost Efficiency

  • Reduced Waste: Accurate measurements help minimize material waste and energy consumption.

  • Predictive Maintenance: Monitoring equipment health can predict failures, reducing downtime and maintenance costs.

Overall, instrumentation is fundamental for enhancing efficiency, safety, and quality across various sectors. Its importance continues to grow with advancements in technology and automation.

 

However, Our mechanical scope in Blackwater Gold Project / Sedgman Artemis Gold Inc. project located in Blackwater, British Columbia, Canada includes the design verification for a group of eight conveyors between elevated, horizontal incliding the belt feeder conveyors, and validating all the selected equipment using two different expert software in conveyors design. we also involved in reviewing all the conveyors GA's and datasheets and compare as sperated calculations we perforemed ensure efficiency and safety of the convoyering system. The validation of the conveyor's instrumentation and their distribution along the different conveyors was within our scope of work.

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Myriad Tower Hydronic shafts piping stress analysis in Coquitlam, British Columbia, Canada.

  1. perform piping stress analysis to the hydronic risers for the following lines:

    1. CWS/R in the hydronic shaft 

    2. CHWS/R in the hydronic shaft

    3. DHWS/R in the hydronic shaft

    4. DCW in the hydronic shaft

    5. HWS/R in the hydronic shaft

  2. Small lines risers to the units

    1. CHWS/R one riser will represent all similar risers

    2. HWS/R one riser will represent all similar risers

    3. DCWS/R one riser will represent all similar risers

    4. DHWS/R one riser will represent all similar risers

  3. the pipe stress shall consider the following:

    1. the piping and fluid loads

    2. internal operating and design pressure

    3. maximum and minimum operating and design temperature

    4. the seismic loads

  4. the piping stress analysis shall satisfy the allowable stresses as per ASM B31.3 or ASME B31.9

  5. The supports types and locations shall be appointed and their loads

  6. the expansion joints locations and specs shall be selected

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Mills Memorial Hospital - Generator Flue Thermal Expansion Calculations in Terrace, British Columbia, Canada.​

  1. perform piping stress analysis as per ASME B31.3 for the 950 Deg. F generator exhaust piping

  2. select the right supports types and locations to achieve piping stresses within allowable as per ASME B31.3 and the applied nozzle forces on the connected equipment shall be within allowable as per manufacturer datasheet

  3. select the right spring hangers/ cans as needed

  4. select the expansion joints locarions and types as needed

  5. Issue detailed load report to the structural team to check the structure against the piping loads

  6. issue stamped stress report and mark the piping spools fabrication drawing if needed for more clarification

  7. follow up with the client to solve any RFI in fabrication or construction until the job is done.

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Application of CIPP or PVC liner for watermain 30” pressurized pipe at Regional District of Nanaimo in British Columbia, Canada

  1. Design the liner Calculations asper the ASTM F1216-09 code requirements

  2. Review the Liner Datasheet and liner tests as per ASTM F 1871, ASTM D1784-11, ASTM D2990-09, ASTM D2412-21

  3. Perform live load calculation as per AWWA M11, AASHTO, CHBDC CL-625-ONT, and Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  4. Create Finite element model for the CIPP / PVC pipe to validate the pipe liner design

  5. Create a validated, authenticated calculation report by a professional engineer of British Columbia.

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New St. Paul's Hospital - Steam System Stress Analysis, Vancouver, B.C, Canada.

Perform piping stress analysis to steam system of the New St. Paul's Hospital in Vancouver.

Apply for the TSBC (Technical Safety in British Columbia) submission for CRN.

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Prepare piping analysis and drawing package for the following systems within the Building Services Piping Analysis to factor in the following displacements and loads:​

  • Specific Building movements at building expansion joints

  • Thermal movement of the piping system between Ambient and Operating

  • Dead/gravity loads of piping system and insulation

  • Seismic loads

  • Designs to be compliant with:

    • NBCC Section 4.1.8.18 for post-disaster buildings

    • NBCC Seismic analysis

    • ASHRAE Bracing guidelines for non-structural components

    • Project Specifications such as:

    • Mechanical Systems Pipe and Pipe Fittings

    • Expansion Fittings and Loops for Mechanical Systems

    • Pipe Hangers and Supports for Mechanical Systems

    • Noise & Vibration Control

    • Piping and Equipment Insulation

    • Seismic Force Restraint System

    • Steam and Condensate Piping and Pumps

  • Drawings to provide the following:

    • Piping Support Locations and support type (rigid, spring)

    • Piping Anchor locations and anchor type (Lateral, all-directional, etc)

    • Piping guide locations and guide type (lateral, etc)

    • Transverse / longitudinal seismic Bracing locations. Piping to be braced at distance maximums provided by ASHRAE / NBCC Section 4.1.8.18

    • Piping Expansion Joint / Flex Connector Locations (if required) and expansion joint type

    • Provide piping movements at expansion joints

    • Provide loads / movement on guides

    • Provide loads on supports, and travel on any spring supports

    • Provide loads on anchors

    • Provide loads on seismic bracing locations

    • Provide piping stress report at the analysis nodes

    • Physical Products and Application design (Guides, Supports, Anchors, Bracing parts and their connection to structure) to be selected/designed by others, using the information contained within the analysis/drawings (loads, movement, type, etc)

    • Sealed P.ENG. / P.E. Stamp.

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Weyerhaeuser Sawmill Air Piping Stress Calculations, Princeton, BC, Canada

Little P.Eng. to provide piping stress analysis calculations as per ASME B31.3 for the air piping system under al the applicable loads:

  • pipe own weight, fluid weight

  • wind load, earthquake loads

  • internal pressure and operating temperature

Apply the needed changes to supports types and locations to keep stresses within allowable as per ASME B31.3.

Issue stamper report showing the adequacy of the piping system.

Apply for the TSBC (Technical Safety in British Columbia) submission for CRN.

 

 

Air Products EDM3 Net Zero Hydrogen Complex (NZHC), Edmonton, AB Canada

Little P.Eng. to provide Engineering Review, Guidance and P. ENG. Stamping work, in order to fully comply with Alberta Canada ABSA and APEGA requirements. The scope of work to be agreed upon between Elliott and the Little P.Eng. after the review of.

  • The structural adequacy of steel skid under operating, shipping, lifting cases.

  • The P&IDs, line list, piping isometrics

Elliott's sub suppliers (Little P.Eng.) are responsible for and expected to provide their own ABSA/APEGA documentation, signatures and stamping; Elliott will provided updated information as far as which documents are supplied by our vendors APEGA ready and stamped.

For the design verification and/or inspection services described above, Little P.Eng. will make reviews and inspections as deemed 
necessary to meet the obligations under the Alberta Canada applicable codes, standards or regulatory body of ABSA & APEGA
requirements. The Little P.Eng. professional Personnel providing such Services will be qualified under the relevant codes, standards, or regulations to which such Services are performed. The Little P.Eng. professional Personnel will sign the appropriate forms or documents required by the applicable code, standard or regulatory body and will provide reports to Elliott documenting the results of such Services as listed in the Little P.Eng. Document Report.

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Lion Gate Hospital (LGH) Steam Stress Analysis, Vancouver, B.C, Canada.

Perform piping stress analysis to steam system of the Acute Care Facility at Lions Gate Hospital in North Vancouver.

Apply for the TSBC (Technical Safety in British Columbia) submission for CRN.

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Prepare piping analysis and drawing package for the following systems within the Building Services Piping Analysis to factor in the following displacements and loads:​

  • Specific Building movements at building expansion joints

  • Thermal movement of the piping system between Ambient and Operating

  • Dead/gravity loads of piping system and insulation

  • Seismic loads

  • Designs to be compliant with:

    • NBCC Section 4.1.8.18 for post-disaster buildings

    • NBCC Seismic analysis

    • ASHRAE Bracing guidelines for non-structural components

    • Project Specifications such as:

    • Mechanical Systems Pipe and Pipe Fittings

    • Expansion Fittings and Loops for Mechanical Systems

    • Pipe Hangers and Supports for Mechanical Systems

    • Noise & Vibration Control

    • Piping and Equipment Insulation

    • Seismic Force Restraint System

    • Steam and Condensate Piping and Pumps

  • Drawings to provide the following:

    • Piping Support Locations and support type (rigid, spring)

    • Piping Anchor locations and anchor type (Lateral, all-directional, etc)

    • Piping guide locations and guide type (lateral, etc)

    • Transverse / longitudinal seismic Bracing locations. Piping to be braced at distance maximums provided by ASHRAE / NBCC Section 4.1.8.18

    • Piping Expansion Joint / Flex Connector Locations (if required) and expansion joint type

    • Provide piping movements at expansion joints

    • Provide loads / movement on guides

    • Provide loads on supports, and travel on any spring supports

    • Provide loads on anchors

    • Provide loads on seismic bracing locations

    • Provide piping stress report at the analysis nodes

    • Physical Products and Application design (Guides, Supports, Anchors, Bracing parts and their connection to structure) to be selected/designed by others, using the information contained within the analysis/drawings (loads, movement, type, etc)

    • Sealed P.ENG. / P.E. Stamp.

 

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Hydrogen Generation Enclosure Skid in ON, Canada

Client has developed a proprietary process for converting hydrocarbon-rich feed streams into a high purity hydrogen product stream. The process is a high temperature (1656 F), low pressure process. 

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Scope of work for the Structural package is to: 
• Provide engineering and design for a bottle rack foundation outside of the building, along with the structural steel for a new skid and enclosure. 

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Scope of work for the Mechanical package is to: 

• Provide piping stress analysis and design for interconnecting piping between the project equipment. 

  1. Perform piping stress analysis according to ASME B31.3 and client specifications.

    • Taking into consecration all the operating loads (pressure, temperature, seismic, wind, PSV, etc.)

    • Create all the isos, comments on them, stamp them.

    • Prepare complete design report showing the adequacy of the piping system and stamp it.

  2. Design any auxiliary structural support for the piping if needed.

  3. Check the applied loads from the piping system on the equipment nozzles (tanks, PV, stc). Perform FEA if needed if the equipment does not have max allowable nozzle forces.

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Scope of work for the Electrical package: 
• Provide power, lighting, grounding, and electrical heat tracing for the new H2 Generation Enclosure skid. 
 
Scope of work for the Control Systems package: 
• Provide instrument data sheets. 
• Provide instrument installation details. 
• Provide instrument wiring for the new H2 Generation Enclosure skid. 

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Application of CIPP or PVC liner for watermain 59” pressurized pipe at Buncker's Creek Culvert Replacement and Watercourse Improvements in Ontario, Canada

  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

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CNRL / Komax Desuperheater design as per ASME SECTION 1-2021 in Fort MacMurray, AB, Canada

Perform piping stress analysis as per ASME SEC. 1 for 8" 600# Desuperheater with stainless steel internals, Komax
model number DS-80509:

  1. Review the Desuperheater datasheet

  2. Perform shell thickness calculations

  3. Perform branch thickness calculations

  4. Perform nozzle reinforcement and weld calculations

  5. Perform ASME 16.5 flange calculation/verification

  6. Perform lifting lug calculations

 

 

SALT BRINE CONCENTRATING SYSTEM for CF Industries Inc in Cordova, IL

Perform piping stress analysis for several piping skids as per ASME B31.3 using CAESAR II / AutoPIPE against the following design conditions:

  1. Start up, max operating pressure / temperature, shut down

  2. Seismic design as per ASCE 7-20

  3. Perform piping supports structural design as per IBC-2019

  4. Select the suitable expansion joints for the service.

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KEARL OIL PLANT 2 HYDROTRANSPORT SLURRY PIPE design in Wood Buffalo, Fort MacMurray, AB, Canada

Perform Piping design for slurry piping spools as per ASME B31.4.

Review and stamp all the piping spools fabrication drawings.​

 

 

Corpus Christi Liquefaction Stage 3 - Portable Water Hydropneumatic Tank Platform - Portland, TX

Perform structural design and drawings for portable tank platform as per:

  1. International Building Code 2006

  2. Minimum Design Loads for Building and Other Structures (ASCE 7-05)

  3. Building Code Requirements for Structural Concrete (ACI 318-14)

  4. Steel Construction Manual (AISC 14th Edition)

    • -Allowable Strength Design (ASD) U.O.N.

  5. Client Data (Bechtel Engineering Design Data)

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Syncrude Canada Ltd. - Wood Buffalo, Fort MacMurray, AB, Canada

Perform Piping design for slurry piping spools as per ASME B31.3 / B31.4

Review and stamp all the piping spools fabrication drawings

 

Stepan Millsdale in Joliet, IL

  • Perform pipe stress analysis using AutoPIPE and pipe supports design

  • Interpret client engineering drawings and specifications

  • Perform field walk-downs and inspection of existing piping / structural systems

  • Prepare specifications and review vendor submittals for purchased engineered pipe supports and in line components (e.g. spring supports, expansion joints, etc.)

  • Read and understand PFDs, P&IDs, and construction drawings such as plans, sections, detailed and piping isometrics

  • Work on implementation of prevalent industry codes, standards and practices (i.e. ASME, API, ASTM, AWS, ASCE, IBC, etc.)

  • Review and implement the client standards and specifications

  • Perform and document pips stress analysis and pipe supports designs and calculations

  • perform comprehensive analysis of pipes and supports using CAESAR II, Nozzle PRO, Risa 3D

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Cargill Texturizing Solutions in Hamond, IN

  • Perform pipe stress analysis using AutoPIPE and pipe supports design

  • Interpret client engineering drawings and specifications

  • Perform field walk-downs and inspection of existing piping / structural systems

  • Prepare specifications and review vendor submittals for purchased engineered pipe supports and in line components (e.g. spring supports, expansion joints, etc.)

  • Read and understand PFDs, P&IDs, and construction drawings such as plans, sections, detailed and piping isometrics

  • Work on implementation of prevalent industry codes, standards and practices (i.e. ASME, API, ASTM, AWS, ASCE, IBC, etc.)

  • Review and implement the client standards and specifications

  • Perform and document pips stress analysis and pipe supports designs and calculations

  • perform comprehensive analysis of pipes and supports using CAESAR II, Nozzle PRO, Risa 3D

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Plug Power inc.– Vista Technology Campus - H2 Piping in Bethlehem, NY

Provide full piping stress analysis as per ASME B31.3 to 8500 psi hydrogen system​

  • Using Autopipe in pipe stress analysis model creation

  • Apply all the operating , start up and shut down conditions on the system for piping stress analysis

  • Perform PSV force analysis

Design all the piping supports needed for adequate piping system.

 

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Richards-Wilcox Canada Industrial shelf structural design in Mississauga, ON

Provide structural analysis and design for industrial shelf to handle up to 20000 lbs during storage and lifting

  • National Building Code of Canada 2020

  • CSA S16, DESIGN OF STEEL STRUCTURE.

  • CSA A23.3, DESIGN OF CONCRETE STRUCTURES.

 

 

Virginia Transformer Corp. Seismic Anchorage Design in Ontario, Canada

Provide perform Seismic analysis and structural design for the seismic anchorage system to multiple over 70000 lbs transformers for Virginia transformer clients (LRT Confederation Train Line stage 2 EAST/WEST extension) in Ontario, Canada.

Design were performed as per 

  • National Building Code of Canada 2020

  • CSA S16, DESIGN OF STEEL STRUCTURE.

  • CSA A23.3, DESIGN OF CONCRETE STRUCTURES.

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DISTRICT OF TOFINO WASTEWATER TREATMENT PLANT. in Tofino, B.C, Canada

Provide the piping and structural engineering services across the wastewater treatment plant in the design and construction stage.

  • perform piping stress analysis as per ASME B31.3 using commercial piping stress analysis programs

  • select and design all the supports types for the piping systems

  • perform the seismic analysis and design as per NBCC 2020

  • perform the structural analysis and design on for the foundations, steel building and concrete buildings as per CSA S16, CSA A23.3 and NBCC 2020

  • support the site during construction and respond/ solve to RFIs

  • issue the seismic permit for the non structural components (Schedule S-B form)

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CNRL ALBIAN SANDS-SALINE POND EVAPORATORS in Fort McMurray, AB, Canada.

The project is 3 pump skids and 3 evaporators connected through piping system to get red of the pond water by evaporation.

Perform piping stress analysis and design as per ASME B31.3 and CNRL specifications

Generate the P&IDs and fluids studies and calculations

Perform structural design for the pumps kids and evaporators foundations and anchorage as per NBCC 2020

Perform E&I design to the system as per the CSA standards.

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SUNCOR MILLENNIUM PROJECT Plant 86 Fort McMurray-Wood Buffalo, Alta, Alberta, Canada

Perform Piping design for slurry piping spools as per ASME B31.3 / B31.4

Review and stamp all the piping spools fabrication drawings

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TSMC FAB21 project in Phoenix, AZ structural and piping Stress disciplines

  1. Review blueprints, plans and change orders to verify structural integrity of materials and designs, and perform complex calculations and use modeling methods to ensure correct results

  2. Design/Review and approve equipment piping and electrical racks/support as per applicable codes ASCE 7-16, IBC, AISC, ACI, AWS, etc.

  3. Perform piping stress analysis and design as per ASME B31.3, ASME B31.1.

  4. Design/Review, approve and oversee installation of modular pipe rack, equipment anchorage and foundation

  5. Provide reports for client communication.

  6. Identify and solve problems structural problems on site

  7. Draw, specification review, and estimation.

  8. Provide industrial, mechanical, and engineering support.

  9. Providing technical advice on compliant designs and construction

  10. Preparing/reviewing designs, reports and drawings for concrete and steel structures

  11. Inspecting and monitoring the work of contractors to ensure structural integrity is maintained

  12. interpret isometrics, P&ID, and CAD drawings specifically for architecture and structural engineering.

  13. Participate in initial planning and bidding processes, including reviewing environmental factors, government regulations, constructions costs and risk analysis reports to prepare comprehensive study on all relevant design factors

  14. Create 2D design documents and 3D models for individual components and overall structural plans according to client needs and project requirements for deliverables

  15. Work with CW and PCW piping, chemical piping, and gas piping installation and design their piping supports

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Cellcentric Fuel Cell Lab - Piping Stress Analysis for Test N2 Piping system in Burnaby, British Columbia, Canada

Perform Piping Stress analysis as per ASME B31.3 using piping stress analysis CAESAR II for the following piping loads:

Operating conditions (pressure, temperature, PSV open

Seismic loads as per NBCC

Select the supports types and locations to make the piping system adequate and safe for sunning under operating and seismic conditions

Issue a design report stamped by a professional engineer in British Columbia.

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Nutra Sep Corporation Steel structure Design in Ontario, Canada.

1.Design the steel design for the operating loads, lifting loads, seismic, winds, etc

a. Create the SATAAD Pro model, design report for the following cases:

i. operating case (dead load, live load, pressure vessels load, piping loads, etc)
ii. lifting case
iii. seismic design

b. Create the structural drawings, details, etc. and stamp it
c. Create and stamp the design report

2.Review the materials, welding procedures

a. Review the welding procedures as per the governing codes and Canadian standards and CWB.
b. stamp the welding procedures and issue a stamped letter.
c. Review the Chinese base metal materials certificates, chemical, physical. stamp the material certification

 

 

Application of CIPP or PVC liner for watermain 24” pressurized pipe improvement for Dufferin under highway 401 in Ontario, Canada

There is 24-in diameter concrete pipe buried under Highway 401 in Ontario, Canada which is considered to improve. The total length of pipe is estimated 70 to 80 meters (m) east of the existing centerline of Dingman Drive. The new watermain will be about 600 millimeters (mm) in diameter and will be installed within an approximately 92 meters long, 1050 mm outside diameter casing. The casing invert will be at approximately Elevation 252.8 m.:

  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

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EOD Seismic hangers and equipment anchorage design in U.S. Marine Corps Base Camp Blaz located in the village of Dededo in northwest Guam

Perform structural analysis and design for anchorage system Non-structural components against all applicable loads including earthquake load as per :

  1. 2019 California Building Code (IBC 2019)

  2. Minimum Design Loads for Building and Other Structures (ASCE/SEI 7-16)

  3. Building Code Requirements for Structural Concrete (ACI 318-14)

  4. Steel Construction Manual (AISC 14th Edition)

  5. Allowable Strength Design (ASD) U.O.N.

 

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Anchorage of Shelving to the Structural Slab in Vancouver, B.C, Canada.

Perform structural analysis and design for anchorage system for heavy weight rated shelving as per the following codes:

  1. CISC CODE OF STANDARD PRACTICE FOR STRUCTURAL STEEL.

  2. CSA A23.1, CONCRETE MATERIALS AND METHODS OF CONCRETE CONSTRUCTION.

  3. CSA A23.2, TEST METHODS AND STANDARD PRACTICES FOR CONCRETE.

  4. CSA G30.18, CARBON STEEL BARS FOR CONCRETE REINFORCEMENT.

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Review, verify and sign off the Sanitary sewer and watermain construction pipe CIPP Lining on Various Street in the City of 
Mississauga for AQUA TECH Solutions Inc. 

C.I.P.P cure plan 

Flow will be stopped and bypassed, pipe will be flushed and inspected, a plastic glide foil will be pulled through the pipe which sits on the invert. The liner will be winched into place, end caps will be installed on both ends of liner it will be aired up using a 
compressor, the UV light chain will be inserted into the liner. The liner will continue to be aired up (calibrated) the light chain gets pulled through the liner from one end to the other there is a camera on the front to inspect the liner before curing. The light will be turned on and the light chain will be pulled back automatically at a calculated speed. The following tasks were performed:

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  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

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Review, verify and authenticate the Culvert Design & Rehabilitation - Cromwell Brisson for AQUA TECH Solutions Inc. for Reinforced High Strength (RHS) CIPP Liner Thickness for Non-Pressure Pipes in Ontario, Canada

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  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

 

 

Review, verify and authenticate the Culvert Design & Rehabilitation - York for AQUA TECH Solutions Inc. for Reinforced High Strength (RHS) CIPP Liner Thickness for Non-Pressure Pipes in York region, Canada

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  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

 

 

Review, verify and authenticate the King Road's Pipes Improvement AQUA TECH Solutions Inc. for steel pipeline under king road in York region, Canada

​There is 41.4 meters long corrugated steel pipeline with size of 2500 mm by 2100 mm located under king road in York region, Canada considered for improvement. The pipe is ellipse CSP, There is no condition assessment report available for the pipe. A 45 mm thick geopolymer liner has been initially specified to rehabilitate the pipe; however, owner is interested in other potential alternative materials. The pipe is buried under a roadway; therefore, traffic load will be applied at the ground 
level. Live load for a highway or railroad is presented in Table 1 from AWWA M11 Design Manual. The buried depth is almost 11.5 feet; Thus, 100 psf pressure was selected from the table to apply as live load to the pipe. Assuming 11.5 feet fill height for the pipe 1380 psf superimposed dead load to consider for the pipe. Unit weight of soil is given 120 lbs./ft3. NUKOTE offers PP300 liner material to improve the existing pipes. This product has significantly high tensile strength and already has been tested in laboratory to increase capacity of elliptical oval and circular pipes. Data sheet for NUKOTE PP300 and correspondence regarding material properties is attached to this report. The purpose of this report is to determine required thickness of the NUKOTE PP300 liner based on available information. It should be noted that it is assumed that the existing corrugated steel pipe will not contribute to carry loads and all dead and live loads will be applied to the liner. The following tasks were performed:

​

  1. Review the Liner design

  2. Review the Liner Datasheet

  3. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  4. Review the finite element model for the pipe liner

​

 

Review, verify and authenticate the ASME B31.3 custom components for RELIABLE INDUSTRIAL GROUP to be submitted to ABSA in Alberta, Canada

  • Perform the the piping design calculations as per ASME B31.3

  • Review and stamp the piping custom component drawings

  • Prepare the ABSA forms to be submitted to ABSA

​

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Marathon - Cincinnati Renewable Fuels (CRF) in Cincinnati, OH

  • Perform pipe stress analysis using AutoPIPE and pipe supports design

  • Interpret client engineering drawings and specifications

  • Perform field walk-downs and inspection of existing piping / structural systems

  • Prepare specifications and review vendor submittals for purchased engineered pipe supports and in line components (e.g. spring supports, expansion joints, etc.)

  • Read and understand PFDs, P&IDs, and construction drawings such as plans, sections, detailed and piping isometrics

  • Work on implementation of prevalent industry codes, standards and practices (i.e. ASME, API, ASTM, AWS, ASCE, IBC, etc.)

  • Review and implement the client standards and specifications

  • Perform and document pips stress analysis and pipe supports designs and calculations

  • perform comprehensive analysis of pipes and supports using CAESAR II, Nozzle PRO, Risa 3D

​

Perform the following for several platforms framing, ladder and railing on several equipment:

  1. structural calculations including the calculations for the dead load, live load, seismic load, wind load, etc

  2. perform the structural finite element analysis model using Staad Pro.

  3. design the steel members and steel connections

  4. Generate the engineering drawings and shod drawings

All the Design, Loads and Load Combinations, etc. were made as per the following building codes:

  • International Building Code 2018

  • California Building Code 2019

  • ASCE 7-16

  • Marathon Petroleum Corporation (MPC) Structural specifications and standards

​

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Review, verify and authenticate PTFE lined pipe spools for RMB products to be used in LNG CANADA project located in British Columbia, Canada

Perform the following for RMB products PTFE lined spools:

  1. Review / sign off the fabrication process used by RMB is adequate for the design

  2. Review / sign off the fabrication meets client and code requirements (ASTM F-1545)

  3. reviewed the following documents:

  • materials certificates and specs

  • liner material spec

  • WPS and PQRs

  • Welders certificates

  • client piping classes

  • line designation table showing (pressure, temperature, line diameters, wall thickness, insulation thickness, corrosion allowance, etc..)

  • client technical requirements

Verify and sign off a Certificate of Conformance will be created by RMB Products verifying the following two items:

  1. ETFE Liner is suitable for the service requirements

    • datasheet with the service environments

    • technical data on the ETFE resin

  2. ETFE liner thickness meets ASTM F-1545 requirements

    • The liner thickness is 0.188” thick nominally

    • The liner thickness on the flange faces is 0.150”

    • spec sheet FA052 with tolerances of lining process

​

​

STRUCTURAL CALCULATIONS, DRAWINGS and shop drawings for platforms framing, ladder and railing for several equipment in Marathon Petroleum Corporation (MPC) located in Martinez, California

Perform the following for several platforms framing, ladder and railing on several equipment:

  1. structural calculations including the calculations for the dead load, live load, seismic load, wind load, etc

  2. perform the structural finite element analysis model using Staad Pro.

  3. design the steel members and steel connections

  4. Generate the engineering drawings and shod drawings

All the Design, Loads and Load Combinations, etc. were made as per the following building codes:

  • International Building Code 2018

  • California Building Code 2019

  • ASCE 7-16

  • Marathon Petroleum Corporation (MPC) Structural specifications and standards

 

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SUNCOR ENERGY (OILSANDS PROJECTS) CO Heater Skid design package to register the skid with ABSA at Edmonton, Alberta, Canada

The skid is designed for trucking in Carbon Monoxide on trailers to be mixed in with other gases to make a Syngas. The CO heater skid is to make sure the CO remains in gaseous form when transferring from the truck to the end users process.

The following tasks were performed as the following:
 

Skid structure

  • Perform structural analysis and design as per NBC Alberta edition in lifting and operating conditions

  • Review, verify the fabrication drawing, make changes as needed and stamp it.

  • provide stamped structural report

Piping

  • review, validate and stamp the piping design

circulation heater​

  • Design, validate and stamp the CO heater vessel as per ASME Sec VIII div 1 and

  • review verify the fabrication dwgs

​

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TESORO REFINING & MARKETING COMPANYY LLC ( Marathon Martinez Renewable Fuels ) Pipe support structure design project at Martinez, California, US.​

Perform analysis and design of the pipe support structure in Marathon refinery Martinez, California, US

The structures have been analyzed by using Finite Element Method and classical approach. Risa 3D software has been used for finite element model and analysis. 3D beam elements with 6 Degrees of freedom per node were used for modeling the space frame Support Structure.

The structure has been analyzed for the effects of self-weight or dead load, Piping loads, Wind Loads along X and Z directions and seismic or earthquake load along X, Y and Z directions.

All the Design, Loads and Load Combinations, etc. were made as per the following building codes:

  • International Building Code 2018

  • California Building Code 2019

  • International Fire Code 2018

  • NFPA 101 Life Safety Code 2018

  • ASCE 7-16

A Linear Static Analysis is performed on the software and the Support Reactions and the stresses on members are obtained. LRFD (Load Resistance Factor Design) Procedure is adopted for design of structural members.

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PIERIDAE ENERGY, SALATA BUS UNITE, WATERTON, ALBERTA

Perform pipe stress analysis to a piping system connected to a hot oil surge pressure vessel and other existing pipelines for designing a Weld-on repair and define the reactions and forces at the locations where weld-on repair is attaching.



SUNCOR ENERGY CBR Project Cogen PI & BOP at Fort McMurray, Alberta, Canada

Perform analysis and design of the IPB Supporting structure layout system of CBR COGEN Project CANADA.

The structures have been analyzed by using Finite Element Method and classical approach. STAAD.pro(Connect Edition) software has been used for finite element model and analysis. 3D beam elements with 6 Degrees of freedom per node were used for modeling the space frame Support Structure.

The structure has been analyzed for the effects of self-weight or dead load, Snow Load, short circuit forces, Wind Loads along X and Z directions and seismic or earthquake load along X, Y and Z directions.

All the Loads and Load Combinations were made as per NBC2019 Alberta Edition Code. A Linear Static Analysis is performed on the software and the Support Reactions and the stresses on members are obtained. LRFD (Load Resistance Factor Design) Procedure is adopted for design of structural members.

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AHS Calgary Cancer Center at Calgary, Alberta, Canada.

The new Calgary Cancer Centre at the Foothills Medical Centre in Calgary will be a premier healthcare facility and academic center providing cancer care services in Southern Alberta. The first major design-build project for the Alberta Government, construction was planned to commence in late 2017 with the new facility completed and operational in 2023.

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Prepare piping analysis and drawing package for the following systems within the Building Services Piping Analysis to factor in the following displacements and loads:​

  • Specific Building movements at building expansion joints

  • Thermal movement of the piping system between Ambient and Operating

  • Dead/gravity loads of piping system and insulation

  • Seismic loads

  • Designs to be compliant with:

    • NBCC Section 4.1.8.18 for post-disaster buildings

    • AISC Seismic analysis

    • ASHRAE Bracing guidelines for non-structural components

    • Project Specifications such as:

    • Mechanical Systems Pipe and Pipe Fittings

    • Expansion Fittings and Loops for Mechanical Systems

    • Pipe Hangers and Supports for Mechanical Systems

    • Noise & Vibration Control

    • Piping and Equipment Insulation

    • Seismic Force Restraint System

    • Steam and Condensate Piping and Pumps

  • Drawings to provide the following:

    • Piping Support Locations and support type (rigid, spring)

    • Piping Anchor locations and anchor type (Lateral, all-directional, etc)

    • Piping guide locations and guide type (lateral, etc)

    • Transverse / longitudinal seismic Bracing locations. Piping to be braced at distance maximums provided by ASHRAE / NBCC Section 4.1.8.18

    • Piping Expansion Joint / Flex Connector Locations (if required) and expansion joint type

    • Provide piping movements at expansion joints

    • Provide loads / movement on guides

    • Provide loads on supports, and travel on any spring supports

    • Provide loads on anchors

    • Provide loads on seismic bracing locations

    • Provide piping stress report at the analysis nodes

    • Physical Products and Application design (Guides, Supports, Anchors, Bracing parts and their connection to structure) to be selected/designed by others, using the information contained within the analysis/drawings (loads, movement, type, etc)

    • Sealed P.ENG. / P.E. Stamp.

​

 

GreenMantra Technologies located at Brantford, Ontario, Canada

  • Performed Steel pipe support design

  • Performed Steel platforms design 

  • Performed Braced and moment steel frames design for pipe racks, etc...

  • Performed Equipment Anchorage design

  • Performed Piping Stress Analysis using CAESAR II

 

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​Polar Mobility Research Ltd. located at Calgary Alberta, Canada

  • performed structural analysis and design for a trailer frame to meet the CSA standards and motor vehicle safety regulations.

 

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Chevron Refinery in Richmond, CA;

Chevron Refinery in Pasadena, TX; 

Genentech Biotechnology company Vacaville, CA; 

Corteva Agriscience in Pittsburg, CA

Mare Island Dry Dock LLC, CA

Du Pont/EKC Technology Inc, CA

Chevron Products Company El Segundo Refinery

Performed the following tasks in annual turn arounds or shutdowns

  • Performed Steel pipe support design 

  • Performed Steel platforms design 

  • Performed Braced and moment steel frames design 

  • Performed Equipment Anchorage design

  • Performed Piping Stress Analysis using CAESAR II

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Enbridge Gas / Bird Construction, Westcoast Energy - T-South Reliability & Expansion project – Station: CS-4B located Hixon, British Columbia, Canada.

  • Hydrotest exclusion zone reduction study from 50 ft to 5 ft as per: 

    • ASME B31 Piping Codes

    • ASME BPVC

    • ASME PCC2

    • NBIC (NB-23)

    • US Department of Energy 
       

 

Saudi Aramco in Saudi Arabia

  • Instructing and teaching piping stress analysis using CAESAR II

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Domtar paper and pulp mill LMF Vat Discharge in Kamloops, British Columbia

  • Performing structural stress analysis and retrofit for the LMF Vat vessel.

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Drycake Vanderbeken Enterprises LTD LIME SLUDGE CENTRIFUGE PROJECT Fort McMurray, Alberta 

  • Checked the piping isometrics and pipe support adequacy of the pump skid 

  • Carried out static pipe stress analysis and design for the piping, to the requirements of ASME B31.3 

  • Created the system CAESAR models and pipe stress analysis report and documentation.

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SUNCOR Energy PLANT 93-94 EMULSION HANDLING PROJECT Fort McMurray, Alberta 

  • Checked the piping isometrics and pipe support adequacy of the induced static flotation pump skid 

  • Carried out static pipe stress analysis and design for the piping, to the requirements of ASME B31.3 

  • Created the system CAESAR models 

  • Recommended changes in the piping design to bring the predicted pipe stresses to within Piping Code allowable stress values

  • Perform skid Structural stress analysis and design for piping, operation and seismic loads.

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American Dream Meadowlands, Meadowlands Sports Complex, East Rutherford, New Jersey 

  • Check the piping routing for clashes and reroute the line on CADWorx and implement the CADWorx 3D model into Tekla, Autocad Revit 

  • Reviewed and approved all the WPSs and PQRs for the plumping welding as per ASME BPV Code, Section IX and structural welding as per AWS D1.1. 

  • Carried out the arrangements and the documentations of the piping groups and the structural group due to the piping / structural background.

  • Performing piping stress analysis and piping design as per ASME B31.9 (building services piping)

  • Structural analysis and design as per ASCE 7-10, ACI-318 and AISC

 

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British Petroleum Refinery Whiting, IN

  • Perform pipe stress analysis using AutoPIPE and pipe supports design

  • Interpret client engineering drawings and specifications

  • Perform field walk-downs and inspection of existing piping / structural systems

  • Prepare specifications and review vendor submittals for purchased engineered pipe supports and in line components (e.g. spring supports, expansion joints, etc.)

  • Read and understand PFDs, P&IDs, and construction drawings such as plans, sections, detailed and piping isometrics

  • Work on implementation of prevalent industry codes, standards and practices (i.e. ASME, API, ASTM, AWS, ASCE, IBC, etc.)

  • Review and implement the client standards and specifications

  • Perform and document pips stress analysis and pipe supports designs and calculations

  • perform comprehensive analysis of pipes and supports using CAESAR II, Nozzle PRO, Risa 3D

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CNRL Horizon Project, Primary Separation Cell, Fort McMurray, Alberta, Krupp Canada

  • Studied and validated CNRL Primary Separation Cell process and scope documentation including engineering calculations, for Phase 2 of the project 

  • Reviewed and validated slurry service piping stress analyses and designs completed by others. 

  • Advised alternate designs to diminish pipe stresses to within Code limits where necessary. 

  • Implemented client proprietary piping data into specialized pipe design software to permit rapid data access and utilization during pipe modeling and document generation. 

  • Prepared piping material takes off (MTO). 

  • Solved technical problems in fabrication and erection stages. 

  • Developed as built drawings 

  • Checked, modified and approved the welding procedures specifications and welding procedures qualifications records for the whole project 

  • Supervised the fabrication and erection processes in fort mcmurray 

  • Perform fitness for services calculations and evaluation as per API 579-1/ASME FFS-1 

  • Reviewed and approved all the WPS and PQRS in the project 

  • Responsible for producing and checking all types of Piping drawings, Isometrics, Layouts, Pipe supports and schedules 

  • Interdisciplinary document check like P&ID, PFD, Civil foundations, structural steel drawings, Material Requisitions, instrument hook-up drawings etc. 

  • Travel to the live operating plant to lead the team or support the supervisor. 

  • Perform the piping As-building activities. 

  • Supervise PDS/SP3D for 3d Modelling and isometrics, GAD extraction and drafting 

  • Handled design review using Naviswork and SPR. 

  • Achieved layout Optimization and Decision making on layout design. 

  • Provided planning and direction for other designers in project-specific tasks. 

  • Check and back check drawings produced by drafting personnel. 

  • Work with client to resolve problems. 

  • Create and respond to technical queries. 

  • Perform the pipe stress on piping systems. 

  • provide adequate pipe support details, locations, and spans. 

  • Discuss routine technical problems and communicate effectively with immediate supervisor and other project personnel. 

  • Meet deadlines and manage priorities. Provided customer service to our clients and adapted to work in a team-oriented environment.

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MEG Energy Corp., Oil Removal Filter Project, Alberta 

  • Verified the piping isometrics for quality and adequacy of supports for a series of compressor piping systems 

  • Carried out pipe stress analyses and verified the design for these compressor unit piping systems to the requirements of ASME B31.1 

  • Used Conde Nozzle Pro software to analyze and predict nozzle local stresses for a series of pressure vessels according to the methods of WRC 107 and WRC 297 

  • Created the CAESAR II model for these systems

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CNRL Terrain 3 Oil Sands Project, Slurry Preparation Plants, Fort McMurray, Alberta

  • Played a key role in the review and validation of stress analyses for special slurry piping and auxiliary system designs completed by others. As a specialized group member performed pipe stress analyses using CAESAR II software for piping systems integrity as per ASME B31.3. 

  • Recommended changes in the piping design to bring the predicted pipe stresses to within Piping Code allowable stress values

​

 

Imperial Oil Resources Kearl Oil Sands Project, Slurry Preparation Plants, Fort McMurray, Alberta

  • Played a key role in the review and validation of stress analyses for special slurry piping and auxiliary system designs completed by others. As a specialized group member performed pipe stress analyses using CAESAR II software for various dynamic combinations of high frequency/amplitude vibration, water hammer, thermal and high fluid density loading phenomena unique to the industry 

  • Recommended changes in the piping design to bring the predicted pipe stresses to within Piping Code allowable stress values

  • Performed structure analysis and design for steel structure and pipe racks as per the governing codes.

​

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Devon Canada Compressor Unit, Alberta 

  • Checked the piping isometrics and pipe support adequacy of a large compressor facility 

  • Carried out static pipe stress analysis and design for the piping, to the requirements of ASME B31.3 

  • Carried out dynamic and fatigue pipe stress analysis to the requirements of ASME SEC VIII-Division 2 Appendix 5 and reviewed the design 

  • Performed piping stress analysis using CAESAR II

​

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Petrobras Waste Flue Gas Recovery Project, Brazil BIH 

  • Was part of a team which reviewed and validated a series of piping systems and fired heater radiant tube assembly designs for soundness of engineering and adequacy of the pipe support 

  • Carried out the design and performed pipe stress analysis for the tubes of a series of fired heaters to the requirements of API 530, API 560, ASME Sections I and II and ASME B31.3 

  • Performed piping stress analysis using CAESAR II

​

 

East Dubuque Nitrogen Fertilizer in East Dubuque, IL

  • Perform pipe stress analysis using AutoPIPE and pipe supports design

  • Interpret client engineering drawings and specifications

  • Perform field walk-downs and inspection of existing piping / structural systems

  • Prepare specifications and review vendor submittals for purchased engineered pipe supports and in line components (e.g. spring supports, expansion joints, etc.)

  • Read and understand PFDs, P&IDs, and construction drawings such as plans, sections, detailed and piping isometrics

  • Work on implementation of prevalent industry codes, standards and practices (i.e. ASME, API, ASTM, AWS, ASCE, IBC, etc.)

  • Review and implement the client standards and specifications

  • Perform and document pips stress analysis and pipe supports designs and calculations

  • perform comprehensive analysis of pipes and supports using CAESAR II, Nozzle PRO, Risa 3D

​

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Yemen Petroleum Co., Oil Export Pipeline, Yemen OMV Exploration GmbH 

  • Checked the piping isometrics and piping supports for adequacy 

  • Performed pipe stress analysis and design for 120 km of buried pipeline to the requirements of API-1102-1993, ASME B31.8 (gas transmission and distribution piping systems) and ASME B31.4 (Pipeline Transportation Systems for Liquids and Slurries) 

  • Performed piping stress analysis using CAESAR II

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